Frequently Asked Questions
A shop floor control system is a modern tool that leverages advanced technologies such as automation, the Internet of Things (IoT), and artificial intelligence to create a fully integrated and automated production environment. It represents the digital evolution of traditional manufacturing processes, improving efficiency, productivity, and quality control in the fashion industry.
A shop floor control system enhances production performance by increasing efficiency, productivity, and quality control. It also reduces downtime, improves worker safety, minimizes material waste, and boosts customer satisfaction. By providing real-time data, it enables data-driven decisions, process optimization, and agile adaptation to market changes.
A shop floor control system integrates multiple technologies such as automation, robotics, IoT sensors, artificial intelligence, data analytics, cloud computing, and cybersecurity. These tools work together to create a connected, intelligent, and highly efficient production environment.
The main challenges of implementing a shop floor control system include initial installation costs, the need for trained personnel and specialized equipment, and concerns about data security. There may also be resistance to change among workers adapting to new technologies or acquiring new skills. Additionally, integrating traditional systems with new digital platforms can pose an extra challenge.
A company can start its digital transformation journey with a shop floor control system by first evaluating its current production processes and identifying areas for improvement. From there, it should develop a clear roadmap that includes the necessary technologies and infrastructure, pilot implementation, and gradual expansion toward full adoption. It is also crucial to involve staff, provide training, and ensure proper support for a successful system integration.
Choosing WFX Smart Factory as their shop floor control system allows fashion manufacturers to optimize their production processes, increase productivity, and improve product quality. This software facilitates comparison between planned and actual performance, ensuring that production goals are met on time. It also promotes a culture of accountability and transparency by displaying performance and quality control indicators in real time on screens, tablets, and smartphones.
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Plan
Upload your production plan and operation targets quickly and easily.
Execute
Capture production data at each station via keypad, QR, or NFC — or load by time intervals.
Track
Identify bottlenecks by operation or operator and compare plan vs. actual performance in real time.
Optimize
Visualize skill levels, reassign resources, and balance lines with accurate data.
Shop Floor Data Capture
Record production progress in real time from any line or workstation.
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Track by style, operation, and standard time to measure productivity.
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Automatic piece registration without manual intervention.
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Customizable labels and bundles with barcode or QR code.
Shop Floor Data Capture
Record production progress in real time from any line or workstation.
- Track by style, operation, and standard time to measure productivity.
- Automatic piece registration without manual intervention.
- Customizable labels and bundles with barcode or QR code.
Real-time dashboards (production and quality)
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Monitor lines and workstations in real time.
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Automatic efficiency, quality, and productivity indicators.
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Instant alerts for stoppages or defects.
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Visual reports for analysis and continuous improvement.
Smart quality
and traceability
Ensure quality at every stage of production with complete visibility and real-time alerts.
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In-line and sampling inspections to guarantee product quality.
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Automatic alerts to detect defects or bottlenecks.
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Incident logging and analysis to identify root causes and implement improvements.
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Complete traceability by operation, operator, style, or color.
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Rework tracking and final inspection control.
A structured approach to detect root causes, measure losses, and prevent recurrences — supported by visual alerts that simplify problem-solving.