Frequently Asked Questions
A floor control system is a modern tool that utilizes advanced technologies such as automation, the Internet of Things (IoT), and artificial intelligence to create a fully integrated and automated production environment. It represents the digital evolution of traditional manufacturing processes, enabling improved efficiency, productivity, and quality control in the fashion industry.
A shop floor control system helps improve plant production by increasing efficiency, productivity, and quality control. It also reduces downtime, improves staff safety, decreases material waste, and increases customer satisfaction. By providing real-time data, it enables accurate decisions, optimizes production processes, and allows for rapid adaptation to market changes.
A shop floor control system integrates diverse technologies such as automation, robotics, IoT sensors, artificial intelligence, data analytics, cloud computing, and cybersecurity. All of these tools work together to create a connected, intelligent, and highly efficient production environment.
The main challenges when implementing a floor monitoring system include initial installation costs, the need for trained personnel and specialized equipment, and concerns about data security. There may also be some resistance to change from workers, who must adapt to new technologies or acquire new skills. Furthermore, integrating traditional systems with new technology platforms can pose an additional challenge.
A company can begin its digitalization process with a shop floor control system by first assessing its current production processes and identifying areas for improvement. From there, it must develop a clear roadmap that includes the necessary technologies and infrastructure, the implementation of a pilot project, and a gradual expansion until full adoption. It is also essential to involve staff, provide training, and support to ensure successful system integration.
Choosing WFX Smart Factory as their shop floor control system allows fashion manufacturers to optimize their production processes, increase productivity, and improve product quality. This software facilitates comparison between planned and actual performance, ensuring that production goals are met on time. It also promotes a culture of accountability and transparency by displaying performance and quality control indicators in real time on screens, tablets, and smartphones.
Plan
Easily upload your production plan and objectives per operation.
Real-time visibility
Capture at station by digit/QR/NFC or upload at intervals.
Track
Detect bottlenecks by operation or operator and compare plan vs. actual in real time.
Optimize
Visualize skills, reallocate resources, and balance lines with accurate data.
Data capture on the floor
Record production progress in real time from any line or workstation.
- Track by style, operation, and standard times to measure productivity.
Automatic registration of parts without manual intervention.
Customizable labels and packages with barcodes or QR codes.
Real-time dashboards (production and quality)
Real-time monitoring of lines and stations.
Automatic indicators of efficiency, quality and productivity.
Immediate alerts in case of stoppages or defects.
Visual reports for analysis and continuous improvement.
Smart quality
and traceability
Ensure quality at every stage of production with complete visibility and real-time alerts.
In-line and sampling inspections to ensure product quality.
Automatic alerts to detect defects or bottlenecks.
Recording and analyzing incidents to identify causes and implement improvements.
Complete traceability by operation, operator, style or color.
Monitoring of rework and control of final inspections.
A structured approach to detecting root causes , measuring losses, and preventing recurrences with visual alerts that facilitate troubleshooting.